Overview of the roll-up industrial gate market
Global market research of manufacturers of industrial roller gates, geographically divided the world space into key regions. Taking into account the income of producers, the shares of companies in the market, sales data and the projected growth rates of all indicators for these territories.
One of these regions was the industrial zone of Eurasia, which included Russia, Belarus, Ukraine, Kazakhstan and other post-Soviet countries, in the report on which the type of product was divided into products made of aluminum, steel, fiberglass, PFH and other materials.
Who is present in the market?
The dominant brands in the territories of these states were recognized as the MBA manufacturing company, Hormann Concern and DoorHan holding with products adapted for use in any climatic zones and characterized by high quality and reliability characteristics.
МВА
The products of the MBA Manufacturing Company are designed for the manufacture of both standard products and custom designs - taking into account individual requirements and the size of the customer. MBA manufactures large and durable gate systems for industrial facilities from:
- - solid steel profile M80, perforated steel profile M 80R, combined elements M80+M80R for indoor use. Due to the quality and reliability of the materials used, MVA products with a width of 9000 mm and a height of 7000 mm are able to withstand heavy power loads and therefore can be installed on industrial facilities and shopping malls.
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the height of the slats is 80 mm;
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the thickness of the steel wall of the lamella 0.7 mm guarantees reliable cracking and impact resistance;
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painting in any color according to RAL;
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reliable thickness of lamellae - 14 mm;
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weight - 6÷8.6 kg/m2.
- aluminum insulated foam-filled profile AL–120 is the only insulated profile in the territory of the Russian Federation and the CIS with good thermal insulation properties and the ability to produce gates up to 11 meters wide with one canvas and up to 40 meters wide using sliding consoles. It is used for aircraft hangars, production facilities, warehouses and other industrial facilities even in regions with increased wind load up to 5 categories.
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lamellae height - 120 mm;
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double-walled construction of elements with a rigid filler that guarantees reliable cracking and impact resistance;
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non-susceptibility to corrosion;
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reliable thickness of lamellae - 23 mm;
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the weight of the canvas is 10.6 kg/m2.
European automatics are used as control mechanisms (axial, intravenous and emergency).
The characteristic features of certified MBA products are:
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adaptation of systems to different climatic zones of different countries;
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excellent quality, reliability and durability;
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aesthetic appeal;
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safety in operation;
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ease of installation;
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affordable prices – from 18000-25000 rubles.
Hormann
Today, Hormann Concern offers its customers industrial gate systems for protecting premises from unauthorized access, manufactured by:
- made of heavy-duty, steel, galvanized profile Decotherm S HR109S, height – 109 mm, second class wind load – up to a gate width of 12000 mm, weight - 10.3 kg/m2 and thermal insulation 3.9W/(m2K). Gates of this type are recommended for installation without additional wind hooks in openings – up to 8X9 m;
- made of single–walled aluminum profile HR 120A, 119 mm high, second class wind load - 4500 mm (basic)/ 7000 mm (classic) and weighing 6 kg/m2. In these gates, you can order aero inspection and/or ventilation profiles separately, which are installed in a single canvas with the rest of the elements. These systems are suitable for hangar-type structures (cold rooms) with intensive operation;
- made of aluminum profile HR 120 aero, height – 119 mm, second class wind load - 4250/4500 mm (basic/classic) and weight – 5.5 kg/m2. Structures made of elements of a perforated profile, which provides good ventilation and sufficient transmission capacity of light rays, reliably protect the premises from getting inside foliage and other contaminants. Such industrial systems are great for underground car parking;
Hormann insulated steel roller gates are distinguished by not the worst thermal insulation characteristics and increased structural strength, which, in order to create a single harmonious ensemble with the architecture of buildings, can be covered with high-quality paint coatings that protect the surfaces of the lamellas from atmospheric influences and increase their wear resistance, because steel lamellas are susceptible to corrosion.
The main advantages of Hormann products are:
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the installation scheme, operation of gates and drives are thought out to the smallest detail;
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unique system of stretching elements (double spring system);
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when installed, Hormann insulated roller gates allow minimizing heat loss indoors;
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ecological purity of products.
As security systems, the manufacturer recommends using: Herman valves on the floor profile and guide rail or a lockable mechanism. The cost of branded products from the manufacturer, for minimal openings starts from 51,000 rubles.
DoorHan
DoorHan Holding offers roll-type gate systems for the protective overlap of openings of all types of industrial premises. The technical characteristics of the products comply with the requirements of the European Union and meet the GOST and OST of the CIS countries.
Roller shutters sold by the holding are made of steel, galvanized, foam-filled profile of large sizes, with soft or hard filler. This design is a reliable, vandal-proof protection, for which lamellas of various widths and thicknesses are used. The basic color scheme (5 colors), with an individual order, can be supplemented with RAL colors. For the mechanization of products, DoorHan uses bulk drives of its own production.
To cover openings up to 12 m wide, the manufacturer uses a cold perforated or solid profile of the RHS 117 brand, height - 117 mm, weight – 10.25 kg/m2, which is made of galvanized, cold-rolled steel. All elements of the manufactured structures are designed for long service lives and have an increased class of fire safety (K0) and burglar resistance (P4 ÷P5). The maximum area of the created DoorHan "canvases" is up to 50 m2. The cost of industrial structures of this manufacturer starts from 35,000 rubles.
How to calculate the cost of rolled industrial gates?
When calculating the cost of roll gates , the manufacturer takes into account:
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the material from which they will be made;
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profile thickness;
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height/width of the opening;
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control method and working mechanism of the structure;
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presence/absence of ventilation and/or viewing windows
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the need for coloring.
Conclusions
Despite the fact that the products of all manufacturers are characterized by a fairly high speed of opening / closing the gates, good thermal insulation, excellent hygiene and reliable resistance to various loads, differences still exist. According to the reviews of users and customers, Hormann is high quality, but unfortunately high prices tied to the euro exchange rate, DoorHan is affordable prices, but at the same time all products are more suitable for private owners, not industry, MBA is a roll–up gate with an optimal price/ quality ratio that can be used at all the post-Soviet space.